Spot of transducer of blue Hai Huateng debugs guidance -- the straight drawbench that take form
- Time:
- Click:130
05 will change set frequency; And the set frequency of #1~#5 transducer is before the running frequency of class transducer and PID of signal of feedback of move about arm adjust complex is compound give. The running frequency of class transducer passes its DO output before, send the DI of current transducer the input, course of signal of this DI pulse inputs set P5 at the biggest pulse relatively.
10 convert give advocate give Fm, the imitate quantity of 0~10V of signal of move about arm sends AI1 and balance position 5V to make PID adjust, real time produces heft of a PID to make auxiliary give Fpid; The set frequency of transducer of #1 ～ #5 is Fm+Fpid; The set frequency of #7 transducer is the output of a PID adjustment, the feedback of 0~10V of positional feedback signal on tensional wearing is mixed to the AI1 of #7 transducer balance position 5V makes PID adjust. Electric machinery of #1 ～ #5 is 11kW, #6~#7 electric machinery is 15kW. All be 6 stage electric machinery, drive of leather belt annulus. In the P5 that stops the PLC when machine to decide #1~#5 transducer than coming according to compression ratio and drive.
10 the biggest pulse are inputted, be in not plan below the good case of the dynamic deviation that move, the synchronism of around class is basic by advocate give Fm to decide, PID just removes to assist adjusted function when trends. When move, can adjust current linear velocity through touching screen, this linear velocity is PLC according to time-interval ordinal increase by degrees or decrease successively, general 100mS rises 0.
1Hz. It is OK to move and stop the PLC when machine the running frequency according to need poll #1~#7, moving electric current, position of move about arm, and but the adjustment of online set PID gain and P5.
10 wait for transducer function parameter. Debug function of #1~#5 of parameter general view to pile up set following collective set: Serial number function piles up current value to leave factory 4 P0 of name of floor level of value upper limit.
03 3 0 7 0 controls operation pattern 5 P0.
Open loop of 04 4 0 4 0 advocate give means 6 P0.
05 0.
00 50.
00 300.
00 0.
Frequency of number of 00 open loop gives 7 P0.
06 1 0 2 0 runs a command to give means 9 P0.
08 1.
0 20.
0 3600.
0 0.
1 quicken time 010 P0.
09 1.
0 20.
0 3600.
0 0.
012 P0 of 1 slowdown time.
11 100.
00 50.
00 300.
00 0.
14 P0 of frequency of 01 the biggest output.
13 100.
00 50.
00 300.
00 0.
38 P3 of 00 frequency upper limit.
03 0.
20 0.
50 60.
00 0.
40 P3 of 00 starting frequency.
05 1 0 2 0 stops chance way 46 P3.
11 8.
00 5.
00 50.
00 0.
Moved frequency 47 P3 at 10 o'clock.
12 30.
0 6.
0 60.
0 0.
Moved at 1 o'clock quicken time 48 P3.
13 30.
0 6.
0 60.
0 0.
Moved slowdown time 86 P5 at 1 o'clock.
Terminal of 00 0 99 99 0 X1 inputs a function to choose 87 P5.
Terminal of 01 2 99 99 0 X2 inputs a function to choose 88 P5.
Terminal of 02 20 99 99 0 X3 inputs a function to choose 92 P5.
Terminal of 06 5 99 99 0 X7 inputs a function to choose 113 P7.
Terminal of 01 48 1 71 0 Y2/DO outputs a function to choose 122 P7.
10 20.
0 10.
0 50.
0 0.
1Y2/DO is the biggest 131 P8 of output pulse frequency.
00 5.
00 0.
00 10.
00 0.
Voltage of number of 00 closed circuit is given (imitate measures feedback) 134 P8.
03 0.
010 0.
200 10.
000 0.
KP135 P8 of 000 scale gain.
04 0.
030 0.
500 10.
000 0.
Ki138 P8 of 000 integral gain.
07 0.
0 5.
0 20.
0 0.
139 P8 of 0 deviation limit.
Adjustment of 08 0010 0000 0011 0000 PID chooses 143 P9.
Electric machinery of 01 6 4 24 2 extremely several 144 P9.
145 P9 of rated rotate speed of 02 970 1500 30000 0.
03 11.
0 11.
0 999.
9 0.
146 P9 of 4 rated power.
04 24.
6 21.
7 999.
9 0.
147 P9 of 1 rated electric current.
05 11.
4 8.
4 999.
9 0.
1 sky carries voltaic I0205 PC.
Rate of baud of communication of 00 6 6 8 4 parts set: #1#2#3#4#5P5.
Frequency of pulse of 10 the biggest inputs 19.
018.
120.
220.
120.
0PC.
Following serial number functions pile up set of code of function of 12345#6 of 02 machine address current value leaves factory 4 P0 of name of floor level of value upper limit.
03 4 0 7 0 controls operation pattern 5 P0.
Open loop of 04 0 0 4 0 advocate give means 6 P0.
05 0.
00 50.
00 300.
00 0.
Frequency of number of 00 open loop gives 7 P0.
06 1 0 2 0 runs a command to give means 9 P0.
08 1.
0 20.
0 3600.
0 0.
1 quicken time 010 P0.
09 1.
0 20.
0 3600.
0 0.
012 P0 of 1 slowdown time.
11 100.
00 50.
00 300.
00 0.
14 P0 of frequency of 01 the biggest output.
13 100.
00 50.
00 300.
00 0.
40 P3 of 00 frequency upper limit.
05 1 0 2 0 stops chance way 46 P3.
11 7.
00 5.
00 50.
00 0.
Moved frequency 47 P3 at 10 o'clock.
12 60.
0 6.
0 60.
0 0.
Moved at 1 o'clock quicken time 48 P3.
13 30.
0 6.
0 60.
0 0.
Moved slowdown time 86 P5 at 1 o'clock.
Terminal of 00 0 99 99 0 X1 inputs a function to choose 87 P5.
Terminal of 01 2 99 99 0 X2 inputs a function to choose 92 P5.
Terminal of 06 5 99 99 0 X7 inputs a function to choose 96 P5.
10 20.
0 10.
0 50.
0 0.
100 P6 of frequency of pulse of 1 the biggest input.
Quantity of imitate of 00 4444 0000 4444 0000 AI1~AI3, DI inputs a curve to choose 129 P7.
Terminal of 01 48 1 71 0 Y2/DO outputs a function to choose 138 P7.
10 20.
0 10.
0 50.
0 0.
1Y2/DO is the biggest 166 P9 of output pulse frequency.
Electric machinery of 01 6 4 24 2 extremely several 167 P9.
168 P9 of rated rotate speed of 02 970 1500 30000 0.
03 15.
0 11.
0 999.
9 0.
169 P9 of 4 rated power.
04 34.
6 21.
7 999.
9 0.
170 P9 of 1 rated electric current.
05 15.
5 8.
4 999.
9 0.
1 sky carries voltaic I0231 PC.
Baud of communication of 00 6 6 8 4 leads 233 PC.
Function of this machine address Nextpage#7 piles up 02 7 1 247 1 codes of following serial number function are worth set currently leave factory 4 P0 of name of floor level of value upper limit.
03 3 0 8 0 controls operation pattern 5 P0.
Open loop of 04 0 0 4 0 advocate give means 6 P0.
05 0.
00 50.
00 300.
00 0.
Frequency of number of 00 open loop gives 7 P0.
06 1 0 2 0 runs a command to give means 9 P0.
08 1.
0 20.
0 3600.
0 0.
1 quicken time 010 P0.
09 1.
0 20.
0 3600.
0 0.
012 P0 of 1 slowdown time.
11 100.
00 50.
00 300.
00 0.
14 P0 of frequency of 01 the biggest output.
13 100.
00 50.
00 300.
00 0.
86 P5 of 00 frequency upper limit.
Terminal of 00 0 99 99 0 X1 inputs a function to choose 87 P5.
Terminal of 01 2 99 99 0 X2 inputs a function to choose 100 P6.
Quantity of imitate of 00 4444 0000 4444 0000 AI1~AI3, DI inputs a curve to choose 154 P8.
00 5.
00 0.
00 10.
00 0.
Voltage of number of 00 closed circuit is given (imitate measures feedback) 157 P8.
03 0.
080 0.
200 10.
000 0.
KP158 P8 of 000 scale gain.
04 0.
100 0.
500 10.
000 0.
Ki159 P8 of 000 integral gain.
05 0.
000 0.
000 10.
000 0.
Kd160 P8 of 000 differential gain.
06 0.
002 0.
002 30.
000 0.
161 P8 of 001 sampling cycle.
07 0.
0 5.
0 20.
0 0.
162 P8 of 0 deviation limit.
Adjustment of 08 0010 0000 0011 0000 PID chooses 166 P9.
Electric machinery of 01 6 4 24 2 extremely several 167 P9.
168 P9 of rated rotate speed of 02 970 1500 30000 0.
03 15.
0 11.
0 999.
9 0.
169 P9 of 4 rated power.
04 34.
6 21.
7 999.
9 0.
170 P9 of 1 rated electric current.
05 9.
5 8.
4 999.
9 0.
1 sky carries voltaic I0171 P9.
06 0.
273 0.
407 65.
000 0.
R1172 P9 of 000 stator resistor.
07 2.
2 2.
6 2000.
0 0.
0 stator leakage feels L1173 P9.
08 0.
199 0.
219 65.
000 0.
R2174 P9 of 000 rotor resistor.
09 57.
6 77.
4 2000.
0 0.
L2231 PC of 0 mutual inductance.
Baud of communication of 00 6 6 8 4 leads 233 PC.
This machine of 02 9 1 247 1 address 2, craft introduction: 1, wear a model. Implementation is overall before the job that start, must chase class pass a mould through burnish of front of handiwork general raw material. Realize electric machinery dot to use low speed roll through foot switch commonly, use a tool to pull silk thread from the front of the mould at the same time play back end, the silk thread after passing a mould lays one class pattern to can be passed, want first its front burnish or fine-draw, ability can pass mould of below one class after. In this technology segment, the moment of force when requirement electric machinery is being started and low speed moves is large and stable, moving rotate speed is stable, and the electric machinery when machine stops to did not invert in decelerate. 2, drawing. Finish by hand after wearing a model, can pass increase electric machinery rotate speed to realize successive drawing process gradually. The drawing that notices the straight drawbench that take form chases class synchronism to run implementation by the electric machinery of 5 above normally. In running a course actually, the traversal speed range of electric machinery will be bigger, even electric opportunity works in constant power division. In this technology segment, no matter the requirement is laden size, wave motion of electric machinery speed is small, low speed or output of the torsion when weak magnetism area works are big and stable. What should notice particularly is, the electric accident that is used at drawing always must maintain each other synchronism all right; And of drive of place of every electric machinery turn there is arm of a gas near beat, the feedback of fluctuation journey position of gas arm is current whether is electric machinery rotate speed mixed the 0~10V imitate quantity of around class synchronism, normally transducer introduces this imitate to measure the feedback that serves as PID adjustment, give balance the position for 5V namely; The electric accident after this also is adjusted through PID with respect to the requirement must be answered all right fast and stable. 3, close roll. Controlling a share is an independent electric machinery drive, with drawing do not have between electric machinery any machinery stirs a concern repeatedly. The finished product need after passing drawing is twined synchronously go up in labour print wheel, in whole process, no matter start,quicken, stop machine decelerate, the moving rotate speed that the constant speed below any linear velocity runs to all ask to receive an electric machinery and drawing electric machinery is synchronous, pull with respect to meeting occurrence silk thread otherwise perhaps twine random line to wait unusual. In this technology segment, the requirement receives an electric machinery timing to answer fast, speed control is accurate. 4, platoon line. Normally the layer circles finished product wire on labour print wheel, on the cross axle of labour print wheel, wire should circuit circuit parallel is arranged one paragraph from cross axle cheek by jowl together to another paragraph, realize; Chase a ground to add finished product of hank of thick final implementation again. This has buy of traditional thread binding of a platoon to finish wire to be in what lower end move back and forth carries on cross axle to arrange finished product wire with respect to the requirement. According to the requirement of mechanical design, the implementation that discharges a line has a lot of kinds of plan, for instance mechanical, frequency conversion, or servo. 5, stop urgently. In running a course when equipment, be like occurrence emergency, ask whole equipment stops quickly as far as possible. At that time drawing and the position that accept an electric machinery to be in sharp slowdown, the silk thread after the requirement stops machine process to end won't be pulled, such ability can assure to be able to be started smoothly next time. 3, La Haihua vacates product characteristic 1, performance of synchronism of drawing electric machinery is good. Many electric machinery that is used at drawing is being started, quickly, low speed and high speed move, decelerate and synchronism moves when jockeying, the wire between every class mould is not had skid, inside whole timing scope tension is stabilized. 2, the synchro control that controls a share is good. In applying actually, receive a part to use two kinds of means commonly: Coil and tensional wearing closes without tensional wearing roll. A kind receives in what have tensional wearing, the position of the travelling block on tensional wearing reacted drawing part and the consistency that receive a partial synchronism to move and the stability that maintain volume of the tension on the line. Should receive a speed to be able to go up quickly at the travelling block when drawing speed commonly move, meet next moving conversely. The special algorithm with because drawbench of blue Hai Huateng is special synchronous speed of the buy inside transducer, developed transducer torsion to answer fast, firm the good point with fast high precision, when assuring to start no matter travelling block is current the position how, can arrive at balance position to not have swing; When moving no matter become,front speed and labour print wheel coil diameter size, travelling block all is stabilized without swing. A kind receives in what wear without tension, receive a transducer to be controlled through high-powered torsion, the tensional size on direct control line is set tension, and need not install tension of constant of open loop of implementation of speed feedback coder and PG card control, installation is convenient, reduce cost, safeguard simple. 3, the dot moves the operation when wearing a model smoother. Because wear the need when the model to be moved bit oftener, so drawing electric machinery is in dormant, quickly, low speed moves, the decelerate, iteration that still waits for condition to fall switch; In drawing line means bigger case falls, the electric current of the instant that start may be very big, right now low speed of transducer of blue Hai Huateng leaves output of large moment of force and admirable voltaic limit ability can make a line smooth, not tripping operation; In drawing line means lesser circumstance falls, start not smooth or stop Electromechanical machine to contrary to reason or one's expectation all can bring about silk thread to break, right now La Haihua vacates what transducer designs according to using experience actually to remove the successful rate that stops special character to be able to assure to wear a model by hand to rise greatly. 4, have rich experience to the special requirement of this industry. Drawing of the requirement when stopping urgently for instance and close roll want synchronous and sudden slowdown, collect a character that is load of a big inertia partly right now, the measure that should adopt apply the brake of specific power consumption commonly jockeys quickly. Transducer of blue Hai Huateng can be inside whole set buy apply the brake is unit, return the solution that can offer whole set to shed bus bar continuously in all; Again the reason as a result of material or machinery is for instance abrupt fracture of wire, transducer of blue Hai Huateng can detect fracture of wire stops automatically machine, give out signal of give an alarm to await the overhaul, after removing trouble, can continue to move, the built-in control parameter of transducer can keep stable and successive, won't be decided the effect of the line before, make sure around controls characteristic good always sex thereby. (in the home that this industry uses in great quantities some product of well-known trademark is put in afore-mentioned problems) 5, synchronous speed gives way agile diversity. Can offer a variety of at speed of synchronism of drawing around class using that give way: Imitate measures cascade, cascade of high speed pulse, below MODBUS mode go up a machine communication, take adapter of PROFIBUS bus line go up a machine communication; 4, overall program overview: 1, drawing part type selecting: V5-T-4T**-T0-LS 2, receive a partial type selecting: V5-T-4T**-T0-SX(has tension to wear kind) V6-H-4T**(wears kind without tension, need not coil diameter is calculated) V6-T-4T**-T0(wears kind without tension, need a diameter to calculate) 3, the synchronous implementation fundamental of drawing part is as follows: The speed of before one level followings after one class changes, hind the traversal speed of electric machinery of one class drawing gives use compound control: ; advocate speed is given is by the wire discharge of around class computation is decided, the imitate quantity feedback of the current position of the motion that enrage an arm and the output after balancing the position to do PID to adjust serve as auxiliary give; Foremost the linear velocity that the traversal speed of one class runs for equipment directly is given. 4, what tension wears kind receive a part to use speed control, its speed is given use compound control, advocate speed is given is before the current linear velocity that class runs, the imitate quantity feedback of the current position of the travelling block on tensional wearing and the output after balancing the position to do PID to adjust serve as auxiliary give; 5, receive a part to use torsion control without what tension wears kind, when if do on-line constant torsion only,be being controlled, through imitate the quantity gives target torsion to be able to come true; If consider what go up as labour print wheel to close,coil roll diameter changes ceaselessly and on-line torsion gives automatic change, still need to make control of tension of the constant on the line, need the current linear velocity that the class before sending runs, inside transducer machine can calculate automatically coil currently diameter, such imitate quantities can give target pulling force directly. CNC Milling